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Plastic battery handle mold

Category: Handle moulds

Online Inquiry Contact

Details

Mold item: plastic injection battery handle mold
Mold steel: choose P20 forging and C50 (718 will be better)
Mold treatments: at final treatment through nitrogen to 48-52°C or/Cav surface hardness should be 48-52°
Mold cavity: 2 (depends on client's demands)
Mold size: 450*250mm (also can depend on customer's machine design new mold size and frame)
Plastic material: PP (on normal choose recycled PP)
Mold cycle time: 22'/shot (didn't connect cool water)
Mold doff way: automatic by ejector pcs
Mold minimum lifespan: 500,000 shots (if choose better steel will be longer)
Mold leading time: 1st arrange test mold within 50 days after received down payment

Mold steel	Choose Cr12, P20, 718, 2738, 2344, 2316, S136, 3Cr13, 38CrMoAl, Mov and more
Mold cavity	1 or more (depend on client)
Surface treatment	electroplate (in order to prevent rust), thur. nitrogen (in order to rise surface hardness), vacuum quenching (in order to rise whole hardness)
Plastic material	PP, PVC, PPR, ABS, PA, PC, POM, PS, PET, HDPE, LDPE, LLDPE and others
Software	UG, PRO-E, MOLDFLOW, CAD, CAE, VISI
Mold gate way	cold runner/hot runner/semi-hot runner
Hot runner brand	HASCO, DME, YUDO, Chinese brands
Cold runner	sub-gate, direct gate, 3 plates, side gate
Mold base	HASCO, DME, LKM, HOME-MADE
Mold lifespan	minimum lifespan 300,000 shots (better steel get longer lifespan)
Mold doff	ejectors, doff-plate, air valves, hydraulic jars, air jars, air ejectors, oil-motor and more
Mold cooling	Water cooling/air cooling/beryllium bronze cooling
Mold size	will offer advice while send quotation
Mold fix machine	better offered by client while inquiry
Mold price	most reasonable as rich experience
Mold payment	50% down payment by T/T, 50% balance by T/T before shipment
Mold shipment	By sea/air/train
Mold packing	packing into standard wooden cases

Technology

1) Mould structure design

Professional designers provide you with reasonably designed mould to shorten cycle hours.

Reducing unnecessary procedure improves efficiency.

2) Mould cooling system

According to the structural characteristics of the product and the appearance of the product , We design a reasonable form of gate for mould, such as a large gate, hidden gate, fan gate, needle gate, pin point gate etc., a reasonable channel of runner design make mold temperature balance in the shortest time to improve mould precision and productivity.

3) Accessory for mould

Slide, guide pin, guide sleeve, lifter blocks and so on are taken by wear-resistant standard parts, to ensure the mould life.

4) Deal with mould

Quenching the mold, heat treatment to improve the hardness, then Nitriding temperature is lower , the mold will no longer need to quench mold with high surface hardness and wear resistance more than HV850

Service

1) We can repair the mould in one year for some free and provide technology. .

2) Gurantee period is 12months starting from the date of moulds accept in the Buyer’s factory.

3) If the moulds happen the big problem, The moulds cannot repaired, the Buyer cannot solve the problems,eg, mould crack, product can’t moulding…any big problem(except the human error) due to the mould life can’t reach to guranteed shots.the Seller and Buyer's negotiate to slove the problem, the buyer can send it back to the factory to repair or If serious, the Seller have resposiblity to make new mould for the Buyer.

Ice box handle mold

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